1 Osteosynthesis plate before and after dry electropolishing to mirror finish.

2 Femoral stem before and after dry electropolishing to mirror finish.

3 Prosthesis before and after dry electropolishing to mirror finish.

4 Rotula before and after dry electropolishing to mirror finish.

1

Additive finishing

Post-processing for parts printed on our SLM 280

AM Platform	SLM 280
Common AM Alloys	316L, 17-4PH
Finish Envelope	Ø 180 mm × 115 mm
Max load / cycle	8 kg (17.6 lb)
Achievable Ra	< 0.2 µm (mirror)
Geometry impact	Non-abrasive — AM features preserved

Take an additively manufactured medical component from raw print to clinically ready surface — without leaving Kapstone. We pair our SLM 280 metal printer with the DLyte 100Pro to deliver a single-source AM-to-finish workflow. Starting with a dedicated pre-process step, components are prepared for optimal surface refinement before moving into the DLyte finishing process, where complex geometries achieve smooth, clinically ready surfaces with repeatable results.

2

Contract finishing

Multi-alloy finishing on customer-supplied parts

Max Part Envelope	Ø 180 mm × 115 mm
Max load / cycle	8 kg (17.6 lb)
Compatible Alloys	SS · CoCr · Ti · Nitinol · Cu · Ni · Al
Surface Finish	< 0.1 µm Ra
Process	Dry electrolyte — no liquid baths
Quality System	ISO 13485

Send us your machined, cast, or printed components. The DLyte 100Pro handles all the alloy families you'd expect from a serious medical and precision shop — and produces a uniform, repeatable finish on every part in the cycle.

3

Feasibility & Evaluation

Evaluate the technology on your own parts — before you buy

Equipment	Production-class DLyte 100Pro
Alloys Evaluated	Any DLyte Compatible Alloy
Sample Size/ Cycle	Up to 8 kg · Ø 180 mm × 115 mm
Metrology	Before / after Ra · dimensional check
Deliverables	Process documentation · photos · data
Location	Kapstone Manufacturing, Charlotte, NC

Considering DLyte for your own facility? Bring (or ship) your geometries to Charlotte and run real samples on a production-class 100Pro. We help you benchmark surface finish, throughput, and process fit before you commit capital.

Meet us at OMTEC 2026 in Chicago

Event	OMTEC 2026
Dates	June 9-11, 2026
Location	Donald E. Stephens Convention Center · Rosemont, IL
Booth	527
Install at Kapstone	Immediately following the show

Why Kapstone Manufacturing?

Charlotte-based, ISO 13485 certified, and built around medical device work.

Kapstone Manufacturing operates as a division of Kapstone Medical — the same team that has guided startups, OEMs, and inventors through medical device development. Adding the DLyte 100Pro to our Charlotte facility extends our local capability into precision metal finishing.